For existing carts, our design team will work with the production team to define the required changes for addition of the powered drive wheel system. The assembly cart can be designed to accommodate mounting of the drive wheels and required equipment at a later date. The drive wheel systems are structured for current or future automation with the ability to retrofit the assembly cart later in the production cycle. The maneuverability ranges from uni-directional, loop based systems, up to omni-directional systems for complex material handling or assembly systems with the integration of two or more drive wheels. Drive wheel systems can also be configured to allow for different levels of maneuverability. Capacities can be increased by up-sizing the drive wheel and motor combination or adding more of the smaller drive wheel units. Total carrying capacity of the powered drive wheel systems is accommodated by a variety of standard drive wheel sizes. Powered Drive Wheel System with Safety Scanner, Alarm & Lights, E-Stops & HMI Guidance or navigation options available include optical, magnetic or natural feature utilizing the onboard safety scanners. The controls architecture is safety PLC based and available in Siemens or Rockwell. Power supplies include sealed lead acid batteries and lithium ion product offerings. Accurate positioning of carts and goods, standard station positioning is +/- 10 mm when utilizing a Fori provided vehicle management system (VMS).ĭrive wheel systems include their own self-contained power supply, control panel, collision avoidance devices, guidance hardware and tethered (or wireless) pendant for manual control.Safe transfer of goods through the use of onboard Safety PLC and associated safety devices.Ability to integrate into manufacturing execution system (MES) for data analysis and production streamlining.Repeatable, reliable delivery of goods and consistent line pulse for assembly operations.Improve ergonomics, reduction in injuries in relation to pushing or pulling assembly or kit carts.Reduced reliance on fork lifts or manned Tuggers.The key benefits of a powered drive wheel system include: The powered drive wheel systems can be manually moved by the operator or can be supplied with an integrated vehicle management system (VMS) or traffic control to automatically control movement from station to station. The drive wheel systems provide the same capability as an off the shelf Automated Guided Carts (AGCs). Once mounted the drive wheels automate the transfer of materials through the manufacturing facility. The Fori powered drive wheel systems include modular drive wheel units that are mounted to new or existing assembly carts.
Automotive Assembly with Powered Drive Wheel System on Assembly Cart